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PROCESSING, DECALCIFYING, EMBEDDING

 

** Solvent to replace xylene AND alcohols


Question.


  Is there a product that replaces xylene AND alcohols in the

  staining procedure? Can you use it before and after the actual

  staining is done?


Answer 1.


  t-butanol, dioxane and tetrahydrofuran are miscible with

  wax, water and resinous mounting media. Of these, only

  t-butanol (= tertiary butyl alcohol) is suitable for

  ordinary use. (The other two have such hazards as fire,

  toxicity and explosive peroxide formation.) t-butanol is

  often used in botanical microtechnique; it is quite a bit

  more expensive than alcohol or xylene. n-butyl alcohol

  mixes with wax and mounting media and is also partly

  miscible with water. It's good when you use easily

  extracted stains (methyl green-pyronine, for example),

  but has unpleasant vapour.

    2-butoxyethanol (butyl cellosolve) also has the right

  miscibilities, and is quite cheap because it's used

  on a big scale industrially.

    For microwave processing, isopropyl alcohol is

  sometimes recommended. However, this does not mix

  with wax. It has to leave the specimen by vaporizing

  (boiling) under reduced pressure. This can lead to

  considerable tissue damage unless the temperature

  and pressure are just right (Bosch et al 1996).

    Some staining methods work well, though slowly, without

  removing the paraffin beforehand (Kiernan 1996), provided

  that there has been no melting or softening of the wax

  after mounting the sections on their slides.


  References.


   Bosch,MMC; Walspaap,CH; Boon,ME (1996): Lessons from the

     experimental stage of the two-step vacuum-microwave method

     for histoprocessing. Eur. J. Morphol. 34(2), 127-130.

   Kiernan,JA (1996): Staining paraffin sections without prior

     removal of the wax. Biotechnic & Histochemistry 71(6),

     304-310.


John A. Kiernan

London, Canada

   (kiernan[AT]uwo.ca)


Answer 2.


  We use 99% isopropyl alcohol (IPA) instead ethanol AND xylene

  AFTER staining. It is especially useful after staining of lymph

  nodes with a modified Maximov-Giemsa method. My laboratory has

  used this modification more then 5 years and I have never seen

  the same excellent result in comparison with atlases of lymph

  nodes biopsy. Moreover, we use IPA with addition of a small

  amount of detergent for dehydration of samples. Four changes of

  99% IPA+detergent is all you need between water and paraffin.

  We never have have problems with any tissues, including large

  samples of skin. Our HTs adore IPA.


Dr Yuri Krivolapov

Military Medical Academy

St.-Petersburg, Russia

(krivolapov[AT]bfpg.ru)

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** 2-butoxyethanol ("Clereum") dehydrating or clearing agent


Question.


  What are the properties of Clereum? (The MSDS for Clereum

  indicates the ingredient information as undiluted

  2-butoxyethanol.)


Answer.


  It's good to learn that this isn't yet another secret clearing

  agent! According to the Merck Index, this compound (also called

  butyl cellosolve, or ethylene glycol monobutyl ether) is partly

  miscible with water. Its properties as a solvent seem to be

  similar to n-butanol; no doubt the higher B.P. (171C) is an

  advantage - it won't have n-butanol's nasty cough-making vapour.


  Merck says the toxicity is similar to methyl cellosolve

  (anaemia, "CNS symptoms" etc; can be absorbed through skin).


The price of 2-butoxyethanol varies with the supplier (May 1997):


      Fisher Scientific  4 litres $104  ("Laboratory grade")

      Sigma              3 kg     $42   (no purity details)


      Acros Organics (seems to be part of Fisher)

      sell three grades:

                           2.5 litres  $24  (99%)

                             1 kg      $23  (GC)

                           500 ml      $36  (scintillation grade)


  If the 99% stuff is OK for histology, perhaps the price isn't

  too bad. tert-butanol (99.5%; from Acros) is $67 for 2.5 litres,

  and n-butanol (99%) is $27 for 2.5 litres. This makes

  2-butoxyethanol quite a good buy for a non-niffy

  not-quite-universal solvent. The similarity of its miscibilities

  to those of n-butanol suggests that this might be useful for

  dehydrating (and clearing) sections that have been stained with

  methyl green-pyronine, or other dyes that are easily lost with

  ordinary alcoholic dehydration.


  John A. Kiernan

  Department of Anatomy,

  The University of Western Ontario,

  LONDON, Canada  N6A 5C1

    (kiernan[AT]uwo.ca)

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** Decalcification: Acid or EDTA?


Questions.


  How should I decalcify a bony specimen or a tooth?

  What precautions are needed if galactosidase activity must be

  preserved (to identify cells carrying the LacZ gene)?


Answer 1.


  Decalcification with EDTA is probably the best method with your

  LacZ, due to the enzyme staining you are doing. I would be

  careful to adjust the pH of the EDTA solution to the working pH

  of enzyme staining in  PBS or a TRIS buffer, and rinse carefully

  in buffers postdecalcification. Formic acid may ruin LacZ

  enzyme staining results.


  Gayle Callis

    (uvsgc[AT]msu.oscs.montana.edu)


Answer 2.


  If the bone is crunchy, you have either not removed all the bone

  mineral, or you have transferred the bones from EDTA to alcohol

  and have precipitated EDTates in your tissue.


  When you decalcify, do you determine the end point using an x-

  ray/calcium oxalate/prod with a pointed stick?


  How long do you decalcify?  Even at 20% EDTA these would take at

  least a week with vigorous agitation at room temperature.  Is

  the EDTA buffered to pH 7?  If not, you are using the solution

  as an acid decalcifier as well as a chelator. In this case,

  assuming your stain still works and will not be affected by acid

  pH, change to 10% formic acid, which provides much faster

  decalcification. Check the endpoint (when all the calcium is

  gone) daily.


    [ But see Answer 1 for acid-sensitivity of galactosidase. ]


  If you have checked the endpoint and all the calcium is gone,

  rinse the tissue in water for at least 8 hours to remove all the

  excess EDTA before putting it in alcohol.


  Simon Smith

    (smiths5[AT]pfizer.com)


Answer 3.  (A formic acid procedure for teeth, with oxalate testing)


  The protocol we use here at Ind. Univ. School of Dentistry is as

  follows:


  The protocol we use here at Ind. Univ. School of Dentistry is as

  follows:


  After teeth are fixed in 10% neutral buffered formalin, they are

  placed in wide mouth bottles with a 5% formic Acid solution.

  They are then checked each day by pipetting 5 ml of the acid

  solution into a test tube to which 1 ml of 2.5% ammonium oxalate

  is added. If a white precipitate forms there is still calcium

  present. The solution is then changed and the process repeated

  the next day. Once I get one negative test the specimen is

  grossed as needed and placed back into acid until another

  negative is obtained. The specimen is then placed in running

  water overnight and processed with the next days run. I know

  this can take a long time, but the results are worth it. If you

  need anything else let me know.


  Lee Ann Baldridge

  IUSD Oral Path Group

  Indianapolis, IN.

    (lhadley[AT]iusd.iupui.edu)

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**  Testing for completeness of decalcification


Questions.


  How should I test for complete decalcification?

  Is the same method OK after either formic acid

  or EDTA?


Answer 2.


  The ammonium oxalate test is simple. Take a 5 ml sample

  of used decalcifying fluid. Neutralize it by adding drops

  of strong ammonia (ammonium hydroxide); avoid the fumes!

  When the solution turns litmus blue (pH above 7),

  add 5 ml of saturated aqueous solution of ammonium

  oxalate (about 3%; stable stock solution). Wait for

  half an hour. If there is no precipitate, the last

  change of decalcifying fluid was free of calcium ions.


  According to Eggert & Germain (1979) you can use the ammonium

  oxalate test on EDTA. Rosen (1981) said the sensitivity was

  higher if you lowered the pH to 3.2-3.6 before doing the test

  (instead of neutralizing to pH 7 as done with an acid decalcifier).


  Eggert FM, Germain JP 1979. Histochemistry 39: 215-224.

  Rosen AD 1981. End-point determination in EDTA decalcification

    using ammonium oxalate. Stain Technology 56: 48-49.


  John A. Kiernan,

  Department of Anatomy & Cell Biology,

  The University of Western Ontario,

  LONDON, Canada N6A 5C1

    (kiernan[AT]uwo.ca)

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** Fatty specimens: Processing into paraffin.


Question.


  What is the best way to paraffin-embed specimens that

  contain a lot of fat?


Answers.


  1. Process by hand, allowing more time and bigger volumes

     of all solvents than for non-fatty pieces of tissue.

  2. Don't put them through an automatic processor because

     you'll get grease in all the solvents. (If you don't

     believe this, put a bit of skin in about 10 times its

     volume of 95% alcohol for an hour, then add some

     water to the alcohol. Result: a milky emulsion.)

  3. Xylene is better than a "xylene substitute."


[ Unfortunately I mislaid the sources of these pieces of

   advice. For what it's worth, I agree strongly with

   the first two, but lack the experience to comment on

   the third.  J. A. Kiernan. ]

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** Polymethyl methacrylate embedding for bone


Question.


  Is it permissible to mix polymerized methyl methacrylate

  with the monomer, when making an embedding medium for

  undecalcified bone?


Answer.


  Using polymethylmethacrylate powder or beads does not affect

  the polymerization process, but it does make the preparation

  of the partly polymerized embedding mixture easier and safer.


  You may care to refer to the following paper.

  Difford, J. (1974) "A simplified method for the preparation

  of methyl methacrylate embedding medium for undecalcified

  bone." Medical Laboratory Technology 31: 79-81.


John Difford

Royal Free Hospital

London, England.

   (adford[AT]compuserve.com)

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** Mold release spray


Question.


  Is there something you can spray into an embedding

  mold to make it easier to extract the solidified

  wax block?


Answer.


  I faced the problem of mold-release spray several years ago

  by mixing a solution of 5% green dishwashing soap (such as

  Palmolive) in 50% Ethanol, then putting it into a pump spray

  bottle (available form any housewares department).  This

  worked AT LEAST as well as the outrageously expensive stuff

  sold as "Mold-Release Spray", and it contained no CFC's or

  other "evils".


Joanne Lahey

Battelle Duxbury Operations

Duxbury, MA   02332

   (laheyj[AT]battelle.org)

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** Paraffin processing of skin


Question.


  Could you suggest a processing schedule suitable for skin?


Answer.


  This is my processing schedule for skin dehydration and

  embedding.


  By Hand.


    The times suit my working day. I'm sure they could be

    altered for any work pattern.


    1.) 80% alcohol.          =  2 pm.

    2.) 80% alcohol.          =  5 pm - overnight.

    3.) Abs.alc./8% phenol.   =  9 am.

    4.) Abs. alcohol.         =  10 am.

    5.) Abs. alcohol.         =  12 am.

    6.) Abs.alc./amyl acetate.=  3 pm.

    7.) Amyl acetate.         =  4 pm.

    8.) Amyl acetate.         =  5 pm. - overnight.

    9.) Amyl acetate.         =  9 am.

   10.) Amyl acetate.         = 12 am.

   11.) Xylene.               =  3 pm.

   12.) Wax.                  =  4 pm.

   13.) Wax.                  = 5pm. - overnight.

   14.) Wax.                  = Embed.


  Tissue Processor.


    These times I use on a Shandon Histokinette, remember

    them ?.


    1.) 80% alcohol.          =  2 hours.

    2.) 80% alcohol.          =  2 hours.

    3.) Abs. alc./8% phenol.  =  1 hour.

    4.) Abs. alcohol.         =  3 hours.

    5.) Abs. alcohol.         =  3 hours.

    6.) Abs.alc./amyl acetate.=  1 hour.

    7.) Amyl acetate.         =  3 hours.

    8.) amyl acetate.         =  3 hours.

    9.) Amyl acetate.         =  3 hours.

   10.) Amyl acetate.         =  5 hours.

   11.) Xylene.               =  1 hour.

   12.) Wax.                  =  9 hours.

   13.) Wax.                  =  9 hours.

   14.) Embed.


Ian Montgomery

University of Glasgow, Scotland

   (I.Montgomery[AT]bio.gla.ac.uk)

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** Cryoprotection of specimens


Question.


  Please recommend a way to protect formaldehyde-fixed

  mouse brains to avoid crack and ice crystal holes

  that for during rapid freezing. 25% sucrose has been

  recommended. Should it be in water or phosphate

  buffered saline?


Answer 1.


For ultracryomicrotomy (or should it be cryoultramicrotomy)

Tokuyasu (1989) used 2.3 M (= 78%) sucrose in 0.1M phosphate buffer.

He was working with blocks much smaller than mouse brain, so you

will no doubt have to increase the time. Inflitration of blocks

1 mm wide usually took 30 minutes. He stated that infusion was

complete when the specimen no longer floated on the top of

the sucrose solution. The same author reported that

10-30% PVP and 1.6-2M sucrose provided still better postfreezing

conditions (compared with freezing alone).


We presently use 5% PVA (polyvinyl alcohol) in phosphate buffer

to cryoprotect bone samples before freezing for enzyme and

immunohistochemistry.


One other point that may be worth considering is the method

for freezing. If you are thinking of snap-freezing, I would

recommend hexane instead of isopentane. Hexane freezes at a

considerably higher temperature: about 80 C. Many moons ago,

when I worked in Neuropathology in Scotland, I found that mouse

brains tended to crack when frozen in isopentane, but that we

had much better preservation when freezing in precooled hexane

(we never cryoprotected them though).


Tokuyasu KT. 1989. Use of polyvinylpyrrolidine and polyvinylalchohol

   cryoultramicrotomy.  Histochem. J. 21:163.


Ronnie Houston

Dallas, Texas

   (RHH1[AT]airmail.net)


Answer 2.


  It is a common practice to immerse rodent brains in 20-30% sucrose

  at 4 C, at least until they sink. If they have been fixed for

  only a short time (less than 48 hours), it is probably best to

  dissolve the sucrose in PBS rather than water alone.


  Rosene et al (1986) found that 20% glycerol with

  2% dimethylsulfoxide (DMSO) was better than sucrose.

  The sucrose concentration needs to be much higher than

  is commonly used - at leased 60% (see Lepault et al,

  1997).


  References (with brief notes).


    Rosene,DL; Roy,NJ; Davis,BJ (1986): A cryoprotection method

      that facilitates cutting frozen sections of whole monkey

      brains for histological and histochemical processing

      without freezing artifact. J. Histochem. Cytochem. 34,

      1301-1315.

        Techniques compared. Optimum cryoprotection with 4 day

        infiltration (4 C) of 20% glycerol & 2% DMSO in buffer

        or fixative. Then freeze in isopentane at -75 C (dry

        ice). Better than other cryoprotectants (sucrose etc)

        and freezing methods.

    Lepault,J; Bigot,D; Studer,D; Erk,I (1997): Freezing of aqueous

      specimens: an X-ray diffraction study. J. Microsc.

      (Oxford) 187(Sep), 158-166.

         EM & X-ray diffraction of freezing of sucrose

         solutions. Immersion in a liquid cryogen or high

         pressure freezing. Sucrose favours formation of

         amorphous ice; conc must be 60% or above for

         freezing in a cryogenic liquid.


John A. Kiernan

London, Canada

   (kiernan[AT]uwo.ca)

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** Cutting sections of toe or finger nails


Question.


  Does anyone have a few hints for sectoning toenails?


  [ Here is a selection of many replies to this

    frequently asked question. ]


Answer 1.


  10% Potassium hydroxide. Soak them for at least

  4 hrs, but not more than 8.


Noreen S. Gilman  (n4xiu[AT]gate.net)


Answer 2.


  I have not cut toenails for years. (I do cut my own personal

  toenails of course!) However, we used to soak them for a short

  time in Nair, which i believe is like Neet,  and we got an

  excellent section.  [See also Answers 4 and 5.]


  The procedure is to process the nails, and after they are

  embedded treat the paraffin block by putting it in a petri dish

  containing the Nair. The Nair is put in first and then the block

  is put on top. We treat the block for 5-10 minutes depending on

  the size of the nails. We wipe off the block, try cutting it and

  put it back for further treatment if needed. It is best to cool

  the block on iced water after treatment and before cutting and

  to take the first sections.


Marjorie Hagerty

   (mhagerty[AT]emc.org)


Answer 3.


  I learned a new technique at one of the outstanding workshops at

  NSH-Albuquerque. Our hospital switched to this method. After

  grossing, place a representative piece (or ALL if melanoma is

  indicated) in a cassette and immerse the nail in 5% Tween 80

  (Sigma cat#P-4634) for 1-2 hours at least. Overnight won't hurt

  it. Then remove and process as usual. I find that if you orient

  the nail to cut it perpendicular to the knife it cuts more

  easily. Use a charged or polylysine slide (or Elmers glue if

  it's really likely that it will float).


Andrea Kelly

Albany Medical College

   (andrea_kelly[AT]ccgateway.amc.edu)


Answer 4.


  There are several methods in Luna's last book "Histopathologic

  Methods and Color Atlas of Special Stains and Tissue Artifacts"

  for softening keratin in nails, etc. Fixation in 10% buffered

  formalin is necessary to produce crosslinking and thereby

  prevent keratin from dissolving completely in softening

  solutions. After fixation and BEFORE processing -- place

  specimen in "Neet" or other depilatory cream or permanent wave

  solution for one to several hours. The key ingredient in these

  solutions is thioglycollate. * This is best performed under a

  hood because these products smell really bad and will guarantee

  an increase in lab traffic by interested personnel wanting to

  know "What on earth are you doing?"  The specimen should bend

  easily before continuing with next step.  Wash the specimen in

  running tap water for 10 minutes.  Dehydrate, clear, and

  impregnate with paraffin as desired. Processing times will

  depend on which hoof you are processing -- elephants take a lot

  longer than goats :-) Get out your nose clip and have fun!


Linda Jenkins

Clemson, SC

   (jlinda[AT]ces.clemson.edu)


Answer 5.


  We have routinely used "Neet" overnight and had good results.

  Recently tried "Neet" at 58 C (it liquefies) for several hours

  during the day on a particularly tough nail; it cut beautifully

  the next day!


Colin Henderson

St. Joseph's Health Centre

London, Ontario, Canada

   (colinh[AT]stj.stjosephs.london.on.ca)

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** Paraffin wax: crystals, additives and cutting


Question.


   What are the best polymers or other additives for

   reducing crystal size and improving the cutting

   propereties of paraffin wax?


Answer.


   Paraffin wax is a mixture of (virtually) straight chain

   hydrocarbons.  Note the word "mixture".  Unless you go to

   enormous lengths (of purifying or searching for a fine chemical

   supplier), you will ALWAYS have a mixture. There is a

   relationship between hydrocarbon chain length and melting

   point, but as the waxes are always mixtures, melting points are

   never exact, either in the compounding or the measuring, but

   that is another story!


   Perhaps more important than the melting point is the "plastic

   point," but that is virtually ignored by our suppliers.  The

   plastic point occurs about 10 C below the melting point and

   its meaning should be fairly obvious - try softening a piece

   of physiotherapy wax in your hands and that should explain all

   you need to know. The reason the plastic point is important is

   related to the sectioning properties of the wax, but we will

   come to that later! Crystal size is important in the wax

   surounding the tissue and in the tissue spaces, but not in the

   tissue per se. Molten wax infiltrates the specimen; the size

   and shape of crystals will be influenced by the tissues as the

   molten wax solidifies - i.e. crystalises.  So we cannot have

   "small crystals" infiltrating although smaller crystals will

   result from solification in denser tissues.


   Some of the theory behind this suggests that wax crystalises

   first as flat "plates," the higher melting point hydrocarbons

   crystalising first. As successively lower melting points

   deposit further plate crystals, they pile up upon one another.

   Distortion due to these dynamic events forces the edges or

   corners of the most well developed plates to curl and roll.

   Eventually, that gives rise to needle shaped crystals, which

   some "experts" consider most ideal for microtomy.  All this

   will be contingent upon the boundaries imposed upon the process

   by cell and tissue structures. During microtomy, essentially

   two types of forces are exerted in the cutting process. Flow

   shearing and point-to-point shearing.  Flow shearing is, as you

   might expect, the smoother and prcedes ahead of the edge of the

   blade.  Point to point shearing has forces seeking the line of

   least resistence ahead of the blade and these result in a

   section of uneven thickness - not that you would notice this

   microscopically.


   Imagine the difference between cutting through a jelly and

   cutting through a beefburger. Now you can imagine where the

   importance of the plastic point (as opposed to the melting

   point) comes in. Additives to paraffin waxes are intended to

   minimise the point-to-point shearing and improve the plastic

   flow. The association between the words "plastic" and

   "polymers" should now be awakening. Additives to paraffin wax

   are usually polymers (of know chain length, for they are

   synthesised exactly), with a major role in "harmonizing the

   consistency," in part at least by filling in beteen the wax

   crystals.


   I use pure paraffin wax with no additives, in the belief that

   proper processing and a SHARP blade are the central features of

   good microtomy.  (I just wish I could practise as well as I can

   preach!) I have only ever come accross one wax with crystalline

   structure significantly different from others, and that is

   Ralwax, which can be helpful when cutting decalcified

   specimens, etc.


Russ Allison

Cardiff, Wales

   (allison[AT]cardiff.ac.uk)

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** Xylene substitutes: what are they?


Question.


  What are the various liquids sold as substitutes for

  xylene, and are they really safer and just as good?


Answer.


  There are two classes of xylene substitutes: limonenes and

  aliphatics.


  Limonenes are prepared by steam distillation of orange peels.

  They are terpenoids rather similar to turpentine. They are

  becoming more expensive and difficult to obtain. Their great

  disadvantage is the persistent citrus smell, which many people

  find intolerable. They are difficult to distil. On the other

  hand, they are rather minimally toxic, and are easy to dispose

  of. Various brands are interchangeable.


  Aliphatics are synthetic hydrocarbons with about the molecular

  weight of naphtha. They are odorless, not very toxic, and easily

  distilled. They are as difficult to dispose of as xylene.


  There are at least six brands of aliphatics, and they are NOT

  interchangeable with each other. They vary consierably in flash

  point, and they all have different distillation routines.

  Richard Allen's Clear-Rite is perhaps the best known of them.

  Some of the ones offered by ma-and-pa solvent repackagers are

  quite unsatisfactory.


Bob Richmond, Samurai Pathologist

Knoxville TN

   (rsrichmond[AT]aol.com)

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** Test for water in used absolute alcohol


Question.


How can I determine whether used "absolute" alcohol is

still OK for the last stage of dehydrating specimens

or slides?


Answer.


Some people add anhydrous copper sulphate to the alcohols used

for processing tissues. It changes colour (white to blue) in the

presence of water, but this does not tell you if there is only a

tiny trace of water or enough to make the alcohol immiscible

with xylene.


  You may be interested in a simple method I developed for this

  purpose. My job is evaluating histology equipment for the

  Medical Devices Agency, (an agency of the Department of Health),

  and I was interested in trying to establish "carry-over" in

  processing and staining instruments. I started off by adding

  known dilutions of alcohol, drop by drop, to different amounts

  of xylene, my basic thinking being that water turns xylene

  milky, and if one adds enough of the diluted alcohol, the

  mixture eventually becomes clear again. From this I developed

  the following method:


  A measured 5 ml of xylene (the 5 ml is important) is placed in a

  50 ml glass beaker and placed on a black background. Using a 1

  ml plastic pasteur/transfer/dropping pipette, add the alcohol

  for analysis, drop by drop and keep count of the number of

  drops, until you can just detect a faint turbidity in the

  xylene. Carry on adding the alcohol to the xylene until the

  turbidity just clears, again taking note of how many drops were

  needed.


  Using known dilutions of alcohol, I was able to set up and

  standardise the method and obtain reproduceable results

  consistently. The method was not sensitive enough to detect the

  water in 99% or 98% alcohol.


  97% = 5 drops to turn xylene milky,  10 drops to clear the mixture

  96% = 4 drops to turn xylene milky,  14 drops to clear the mixture

  95% = 3 drops to turn xylene milky,  34 drops to clear the mixture

  94% = 3 drops to turn xylene milky,  74 drops to clear the mixture

  93% = 3 drops to turn xylene milky,  83 drops to clear the mixture

  92% = 3 drops to turn xylene milky,  98 drops to clear the mixture

  91% = 3 drops to turn xylene milky, 140 drops to clear the mixture

  90% = 3 drops to turn xylene milky, 204 drops to clear the mixture


  You would have to initially set up your own range of standard

  dilutions with the particular alcohol used in your laboratory

  for the sake of accuracy. The 1 ml plastic

  pasteur/transfer/dropping pipettes, they can even be called

  pastettes, should be held vertically to standardise the size of

  the drops, and I tried to use the same brand each time.


  This is a simple method, and quick to do, although I should

  think the method would give the Biochemists the shudders. It

  could help to prolong the life expectancy of the alcohols used

  in processors.


  Jim Hall

    (rmkdh[AT]ucl.ac.uk)

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** Molecular sieves for making anhydrous solvent


Question.


  Which type of molecular sieves are used for making anyydrous

  acetone or alcohol, and how much should I put in the bottle?


Answer.


  The molecular sieve to use for acetone is type 3A, mesh 8-12.

  EM Science Catalog # MX1583L/1 for 500 g or /3 for 2kg.


  Before using a molecular sieve, you first have to determine

  which one to use. Type 3A if for unsaturated hydrocarbons and

  polar fluids.  These include methanol, ethanol, and acetone.

  The 3A refers to the size of the molecule it can absorb.

  In this case, less than 3 angstrom.  Molecular sieve 3A has

  an absorption capacity of 22% by weight.


  To dry a liquid, add a slight excess of drying agent.


  Next, a little calculation.  If the information isn't on the

  label, call your vendor and retrieve a C of A (certificate of

  analysis) for the lot of solvent you're using. There should be

  a spec for water content.  This value is the moisture in the

  bottle upon release. An opened bottle will have higher moisture,

  depending on how hygroscopic the reagent is. Let's use methanol,

  which is very hygroscopic, as an example, with the C of A

  stating that the water content is 1.0%, which equates to 4 ml

  in a 4 liter bottle. 4 ml of  water is equal to 4 g of water.

  This is 22% of (4 X 100 / 22)  =  18.18 g.  For excess use

  20g of molecular sieves.


  Mix thoroughly and allow the liquid to stand. After a few

  minutes the drying agent settles to the bottom of the

  container.  Separation can be completed by decanting or

  filtration (suction filtration would work best and fastest ).

  How often you would dry a solvent out is dependent on

  application, use, and humidity.


  TIP: Depending on application and specifications required, the

  use of molecular sieves may eliminate to need to purchase

  expensive super dry reagents.


Rande Kline & Joe Daniels

Technical Services, EM Science

    (rkline[AT]emindustries.com)

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